sefs said:
With all the new releases of 25 kW and 20 kW Chademo stations, I've been thinking that the manufacturers should just give their vehicles 20 kW worth of on board chargers, just like the Tesla Model S. This would be a great move to making public fast charging a reality. With 20 kW of on board charging capability, businesses no longer need to invest in an expensive (at least $6,000) Level 3 charging station. They can instead purchase a Clippercreek CS-100 for $2,200, and add it with a simple 100 amp circuit breaker. These things are rock solid and extremely simple. The FFE, for instance, could charge from 0% to 80% in about an hour. Now, this isn’t supercharging fast, but it definitely makes a one stop charge trip doable. Plus, this caters to all EV’s. I really think this is a much more achievable goal. I think it’s ridiculous to be installing 20 kW Chademo stations. I really doubt Chademo will be the prevailing standard in 10 years. However, home charging with some variant of J1772 is likely to be here for the long haul. A 20 kW on board charger is not an intense design consideration. I would expect a $1,500 premium over our 6.6 kW chargers in the long run.
Anyway, just my thoughts. Anyone else agree?
There seems to be some confusion as to just what CHAdeMO and Level 3 charging is. Someone correct me if I am wrong but my understanding is that Level 3 is high speed DC charging which is what CHAdeMO is (and Supercharging for Tesla). The high power, high speed Level 3 DC charging actually bypasses the onboard chargers so the charger size is quite irrelevant when pluged into CHAdeMo stations. The limitation of DC charging is just how much DC power the battery can accept (not sure just what the chemical/electrical limiting factors are here) but it is generally limited to around 0.8 - 1C. (As usual Tesla pushes the battery technology boundary and approaches 1.5C charging rates.) A 20 KW CHAdeMO charger would represent an 0.85C charging and a 25KW station would be a 1.04C charging rate which would probably be pushing the FFE battery to its charging temperature limits.
Larger capacity or dual chargers permit higher charging rates at level 2 chargers, ie 240VAC chargers, such as the still rare but extant 90amp J1772 chargers. Right now the FFE charger (6.6 KW) draw is just under 30amps regardless of the EVSE capacity. To charge the FFE battery faster on a Level 2 EVSE requires either a larger charger or dual chargers of total capacity more than 6.6 KW. (In the case of Tesla the dual 10 KW chargers (20Kw total) permit the use of level 2 charging at 80 amps delivered to the chargers and is most applicable to their HPWC that ultimately gives 59miles/hr charging rates from a 100Amp 240VAC home circuit. Remember circuits should be sized such that the continuous load should not exceed 80% of the circuit's maximum rating.)
So the correct suggestion here is for Ford to install the DC fast charging hardware that will permit use of the CHAdeMO Level 3 chargers, which of course will, according to Fords prior statements, utilze the "Frankenplug" dual charging format plug - combined J1772 and DC Fast Charging.
In all honesty I don't see any practical value in significantly increasing the charger capacity. At 6.6 KW the current charger can recharge the battery from fully depleted (8% actual capacity) to full (90% actual capacity) in about 4 hours which is plenty fast enough for overnight charging and how often do owners return home wth such a low state of charge (SOC)? It would be quite rare that anyone would come home with a depleted battery and need to recharge to full in short order to facilitate a second full charge trip. Installation of the DC Fast Charging hardware that would permit the use of CHAdeMO charging stations would be only marginally more useful in that it would allow full range trips to locations with CHAdeMo stations to quickly recharge for the return trip, probably a rare occurance because if you are travelling 70 miles or so to a shopping centre or entertainment even chances are you will be 3 or 4 hours which would permit a full recharge at a J1772 station.
One can always argue for the 1% requirement but few would want to pay the significant purchase price increase it would invoke. Faster charging rates through larger onboard chargers or Fast DC Charging is really a product/necessity of much larger batteries than are fitted in the current FFE. If Ford ever increases the FFE battery capacity to 35 or 40 KW hours to get the car's range up to 150-160 miles then larger chargers and DC Fast Charging capability becomes much more valuable.
My thoughs anyway, YMMV
Thanks and Cheers
Carl